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Course11010575564 lectures

Production and Operations Management: Theory and Application

Prof. Sanjib Chowdhury · IIT Kharagpur

Start with lecture 1 At NPTEL

About

Production and operations management (POM) involves planning, controlling, and coordinating the resources required to manufacture and deliver goods and services efficiently. This involves transforming inputs (such as labour, raw materials, and technology) into outputs (finished products or services) with optimal use of resources.

The course is designed to equip students, academics, and professionals with the knowledge and tools necessary to manage the systems, resources, and processes involved in this endeavour. The course covers the entire operations spectrum such as competitiveness, strategy and productivity, product design, forecasting – time series, capacity planning, process selection and facility layout, and facility location planning.

It further deals with quality management, quality control, aggregate planning, master scheduling, MRP, and inventory management. It also discusses JIT and lean operations, scheduling, project management including network and critical path analysis, and management of waiting lines. It covers both theory and application.

The course focuses on efficient operations that optimise costs, reduce waste, and improve quality to gain a sustainable competitive advantage.

Intended audience: Management students (PGDM, MBA, BBA), BE, ME students in Mechanical/Industrial/Production Engineering. Academics, Practicing professionals, and managers at various levels.

Prerequisites: Must be an undergraduate student and have completed 10 + 2 Board Exams.

Lectures

Week 1

  1. Lecture 01 : Production and Operations Management: An Overview YouTube
  2. Lecture 02 : Levels of Strategy and Operational Performance YouTube
  3. Lecture 03 : Productivity Measures YouTube
  4. Lecture 04 : Forecast Accuracy Metrics YouTube
  5. Lecture 05 : Forecasting Approaches / Time-series Forecast - 1 YouTube

Week 2

  1. Lecture 06 : Time-series Forecast - 2 YouTube
  2. Lecture 07 : Time-series Forecast–3/ Trend Forecast YouTube
  3. Lecture 08 : Time-series Forecast–4/Trend-Adjusted Exponential Smoothing, Seasonal Relatives YouTube
  4. Lecture 09 : Monitoring Forecast Error, and Choosing Forecast Techniques YouTube
  5. Lecture 10 : Legal, Ethical, and Sustainability consideration YouTube

Week 3

  1. Lecture 11 : Other Design Considerations in Product or Service YouTube
  2. Lecture 12 : Service Design and Key Issues YouTube
  3. Lecture 13 : Strategic Capacity Planning for Products and Services: Challenges of Capacity Planning YouTube
  4. Lecture 14 : Evaluating Alternatives for Capacity Planning YouTube
  5. Lecture 15 : Flexibility of Capacity Provision and Bottleneck Operations YouTube

Week 4

  1. Lecture 16 : Process Selection Choices YouTube
  2. Lecture 17 : Facility Layout YouTube
  3. Lecture 18 : Designing Product Layout YouTube
  4. Lecture 19 : Designing Product Layout - 2 YouTube
  5. Lecture 20 : Designing Process Layout YouTube

Week 5

  1. Lecture 21 : Location Decisions – Importance, Challenges, and Options YouTube
  2. Lecture 22 : Techniques to Evaluate Location Alternatives -1 YouTube
  3. Lecture 23 : Techniques to Evaluate Location Alternatives -2 YouTube
  4. Lecture 24 : Foundations, Philosophies, and Essentials of Quality Management -1 YouTube
  5. Lecture 25 : Foundations, Philosophies, and Essentials of Quality Management -2 YouTube

Week 6

  1. Lecture 26 : Quality Tools and Quality Improvement Process YouTube
  2. Lecture 27 : Quality Improvement Programs: Quality Awards, Quality Certification YouTube
  3. Lecture 28 : Quality Improvement Programs: Total Quality Management YouTube
  4. Lecture 29 : Quality Improvement Programs : Six Sigma YouTube
  5. Lecture 30 : Overview of Quality Control and Inspection YouTube

Week 7

  1. Lecture 31 : Statistical Process Control -1 (Process Variability) YouTube
  2. Lecture 32 : Statistical Process Control -2 (Variable Control Chart) YouTube
  3. Lecture 33 : Statistical Process Control -3 (Attribute Control Chart) YouTube
  4. Lecture 34 : Statistical Process Control -4 (Run Test) YouTube
  5. Lecture 35 : Statistical Process Control -5 (Process Capability) YouTube

Week 8

  1. Lecture 36 : Aggregate Planning: An Overview YouTube
  2. Lecture 37 : Strategies for Meeting Uneven Demand and Aggregate Planning in Services YouTube
  3. Lecture 38 : Techniques for Aggregate Planning and Disaggregating YouTube
  4. Lecture 39 : Master Scheduling Process YouTube
  5. Lecture 40 : Material Requirements Planning YouTube

Week 9

  1. Lecture 41 : MRP Processing YouTube
  2. Lecture 42 : MRP II and ERP YouTube
  3. Lecture 43 : The Importance of Inventory and Classification of Inventory Items YouTube
  4. Lecture 44 : Economic Order Quantity and Economic Production Quantity YouTube
  5. Lecture 45 : Economic Production Quantity and Quantity Discount Model YouTube

Week 10

  1. Lecture 46 : Quantity Discount Model YouTube
  2. Lecture 47 : Inventory Management under Uncertainty YouTube
  3. Lecture 48 : Continuous Review and Periodic Review Inventory Control Systems, Case Study YouTube
  4. Lecture 49 : The Single-period Inventory Model YouTube
  5. Lecture 50 : Lean Operations, Approach, and Principles YouTube
  6. Lecture 51 : Building Blocks, Benefits, and Risks of Lean Production System YouTube

Week 11

  1. Lecture 52 : Tools and Balanced System of Lean Production System YouTube
  2. Lecture 53 : The Need, Importance, and Approaches of Scheduling YouTube
  3. Lecture 54 : Assignment Model: Hungarian Method YouTube
  4. Lecture 55 : Sequencing, Priority Rules, and Performance Metrics - 1 YouTube
  5. Lecture 56 : Sequencing, Priority Rules, and Performance Metrics - 2 YouTube
  6. Lecture 57 : Sequencing Jobs through Two Work Centers or Machines YouTube

Week 12

  1. Lecture 58 : Basic Concepts and Approach to Managing Projects YouTube
  2. Lecture 59 : Developing Project Plan using PERT/CPM YouTube
  3. Lecture 60 : Construction of Network and Network Computation Process YouTube
  4. Lecture 61 : Uncertain Activities and Probability of Project Completion on Time YouTube
  5. Lecture 62 : Essential Features of Queuing Systems YouTube
  6. Lecture 63 : Queuing Models: Operating Characteristics and System Performance Measures YouTube
  7. Lecture 64 : Queuing System Cost Trade-of; Problem Solving YouTube

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IIT Kharagpur
Department
Management
Teacher
Prof. Sanjib Chowdhury
Level
Undergraduate
Language
English
Subjects
Business and management
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
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