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Application of AI in Reliability Engineering - Prognostics and Systems Health Management (PHM)

Prof. Prabhakar V Varde · IIT Bombay

Start with lecture 1 At NPTEL

About

Artificial Intelligence enabled Prognostics and Health Management (PHM) in general and its implementation at system level is relatively a new field in R&D and academics. The advantage of implementing PHM is it tracks the subject SSCs (System, Structure and Component) performance and thereby provide instantaneous information on system health and predicts the failure ‘instant’ along with uncertainty in prediction. This feature of PHM makes the SSCs operations & maintenance management a easier and finally reflects in reliability and safety of the plant. The available literature shows this approach has shown promising results.

Intended audience: Research scholar, Practitioners, Student interested to do projects in Machine learning project, reliability and safety young and middle level industry executives, engineering safety and reliability domain researchers, material degradation scientists, etc.

Prerequisites: MSc. / B.Tech./M.Tech/Ph.D in any engineering discipline

Lectures

Week 1

  1. Lecture 1 : Prognostics and Health Management: A Systems Approach YouTube
  2. Lecture 2 : Introduction and Background Aspects of Prognostics and Health Management Systems Approach YouTube
  3. Lecture 3 : Systems Approach- I YouTube
  4. Lecture 4 : Systems Approach (Continued / Risk-Based Engineering & ARCOM) YouTube
  5. Lecture 5 : A Brief Overview of Prognostics and Health Management YouTube

Week 2

  1. Lecture 6 : Artificial Intelligence and Machine Learning Enabled Reliability Assurance YouTube
  2. Lecture 7 : Advanced PHM Technologies and Approaches YouTube
  3. Lecture 8 : Artificial Intelligence and Machine Learning Enabled Reliability Assurance (Part 2) YouTube
  4. Lecture 9 : Advanced Machine Learning Techniques for PHM YouTube
  5. Lecture 10 : Data-Driven PHM: Implementation, Training, and ANN Configuration YouTube

Week 3

  1. Lecture 11 : Introduction to Systems Approach in Prognostics and Health Management (PHM) YouTube
  2. Lecture 12 : System Modeling Approaches in PHM: Deterministic vs. Probabilistic Frameworks and PRA Methods YouTube
  3. Lecture 13 : Fundamentals of Probabilistic Risk Assessment: Boolean Logic, Fault Tree Gates, Cut Sets, and Common Cause Failures YouTube
  4. Lecture 14 : Probability Distributions in Probabilistic Risk Assessment: Continuous and Discrete Models YouTube
  5. Lecture 15 : Statistical Estimation, Maximum Likelihood Estimation (MLE), and Bayesian Updating in PRA YouTube

Week 4

  1. Lecture 16 : Introduction to Sensors and Data Acquisition Systems YouTube
  2. Lecture 17 : Sensor Specifications, Functional Properties, and Application Areas YouTube
  3. Lecture 18 : Data Acquisition Systems (DAQ) Architecture and Signal Processing YouTube
  4. Lecture 19 : Sensor Systems for Electronics PHM and Common Cause Failure YouTube
  5. Lecture 20 : Sensor System Attributes, Performance Quantification, and Role of Process Parameters YouTube

Week 5

  1. Lecture 21 : Introduction to the Physics of Failure (PoF) Approach for Electronics YouTube
  2. Lecture 22 : Failure Mode, Mechanism, and Effect Analysis (FMMEA) and Time-to-Failure Models YouTube
  3. Lecture 23 : Fatigue Induced Degradation and Virtual Qualification Testing YouTube
  4. Lecture 24 : Potential of PoF for PHM and Life Consumption Monitoring YouTube
  5. Lecture 25 : Canary Devices for Early Warning in PHM YouTube

Week 6

  1. Lecture 26 : AI, Machine Learning, Deep Learning, and Role of Statistical Methods YouTube
  2. Lecture 27 : Supervised, Unsupervised, and Reinforced Learning Approaches YouTube
  3. Lecture 28 : Probabilistic Methods – Part A: Parametric Approaches YouTube
  4. Lecture 29 : Probabilistic Methods – Part B: Error Estimation and Interval Estimation YouTube
  5. Lecture 30 : Non-Parametric Methods YouTube

Week 7

  1. Lecture 31 : Advanced Prognostic Modeling Techniques and Data-Driven Approaches YouTube
  2. Lecture 32 : Remaining Useful Life (RUL) Estimation Methodologies YouTube
  3. Lecture 33 : Machine Learning and Neural Networks in Prognostics YouTube
  4. Lecture 34 : Physics-of-Failure (PoF) and Degradation Mechanisms YouTube
  5. Lecture 35 : System-Level Prognostics, Health Management Integration, and Case Studies YouTube

Week 8

  1. Lecture 36 : Introduction to Data Analytics for PHM YouTube
  2. Lecture 37 : Data Preprocessing and Feature Selection Techniques YouTube
  3. Lecture 38 : Feature Extraction Techniques: PCA, Autoencoders, and Case Studies YouTube
  4. Lecture 39 : Advanced Feature Extraction: LDA, Isomap, and Self-Organizing Maps (SOM) YouTube
  5. Lecture 40 : Fuzzy Data Analysis and Fuzzy Logic in PHM YouTube

Week 9

  1. Lecture 41: Introduction to Deep Learning in Prognostics and Health Management (PHM) YouTube
  2. Lecture 42: Deep Learning Considerations for PHM, Agentic AI, and Generative Approaches YouTube
  3. Lecture 43: Deep Learning Algorithms (Part A): CNN, RNN, and LSTM Architectures YouTube
  4. Lecture 44: Deep Learning Algorithms (Part B): DNN, GAN, DBN, and Deep Reinforcement Learning YouTube
  5. Lecture 45: Role of Uncertainty Prediction and Monte Carlo Simulation in PHM YouTube

Week 10

  1. Lecture 46 : Introduction to Systems Approach in PHM YouTube
  2. Lecture 47 : State-of-the-Art and Requirements of PHM YouTube
  3. Lecture 48 : Risk-Based Approach for System Modeling YouTube
  4. Lecture 49 : Identification and Prioritization for Implementing PHM YouTube
  5. Lecture 50 : Prognostics and Health Management Metrics YouTube

Week 11

  1. Lecture 51 : AI-Enabled Reliability Assurance and Prognostics YouTube
  2. Lecture 52 : Case Study and Data Set Understanding for Run-to-Failure Experiments YouTube
  3. Lecture 53 : Proposed Methodology: Deep Learning Framework for RUL Prediction YouTube
  4. Lecture 54 : Model Training, Evaluation Metrics, and Results Discussion YouTube
  5. Lecture 55 : Introduction to Loose Part Monitoring System (LPMS) YouTube

Week 12

  1. Lecture 56 : Introduction to Anomaly Detection in PHM YouTube
  2. Lecture 57 : Techniques for Anomaly Detection YouTube
  3. Lecture 58 : Case Study: General Description & Characterization of Aluminum Electrolytic Capacitors (AEC) YouTube
  4. Lecture 59 : Failure Modes, Criteria & Degradation Modeling of AECs YouTube
  5. Lecture 60 : Experimental Observations, Anomaly Detection & Conclusion on AECs YouTube

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IIT Bombay
Department
Multidisciplinary
Teacher
Prof. Prabhakar V Varde
Level
Undergraduate
Language
English
Subjects
Medicine and health, Engineering, Business and management
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
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