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Powder Metallurgy

Prof. Ranjit Bauri · IIT Madras

Start with lecture 1 At NPTEL

About

Powder Metallurgy is a very useful manufacturing process which is being practiced in variety of industries for decades. It is a versatile process that can produce a solid, a component or a product in net shape or near net shape staring from a loose mass of powder. This course will not only provide a broad overview of the P/M process but will also deal with the relevant concepts in detail. The objective is to learn about the process and understand it in a scientific and systematic manner.

INTENDED AUDIENCE : Any Interested Learners

PREREQUISITES : Basics of Materials Science & Engineering

Industries that might find this course interesting : Saint Gobain, Murugappa, Ashok Leyland, BHEL, Sandvik Asia Ltd, Avartana Metal Powders

Lectures

Week 1

  1. Introduction to Powder Metallurgy YouTube
  2. Powder Fabrication Methods: Mechanical Fabrication YouTube
  3. Powder Fabrication Methods: Mechanical and Electrolytic Fabrication YouTube
  4. Powder Fabrication Methods: Chemical Fabrication YouTube
  5. Powder Fabrication Methods: Atomization YouTube

Week 2

  1. Gas atomization YouTube
  2. Water Atomization YouTube
  3. Centrifugal Atomization YouTube
  4. Comparison of Atomization techniques YouTube
  5. Nucleation and Growth YouTube

Week 3

  1. Thermodynamics and Kinetic of Solidification YouTube
  2. Microstructure Control YouTube
  3. Microstructure control: Effect of process parameters YouTube
  4. Dendritic growth in pure metals YouTube
  5. Dendritic growth in alloys YouTube

Week 4

  1. Crystalline and Amorphous structures YouTube
  2. Crystalline vs Amorphous YouTube
  3. T-T-T diagram: Formation of Amorphous solids YouTube
  4. Effect of particle size on microstructure YouTube
  5. Powder Characterization YouTube

Week 5

  1. Basis for particle size measurement YouTube
  2. Measurement of particle size and size distribution YouTube
  3. Particle size distribution YouTube
  4. Dynamic Light Scattering -1 YouTube
  5. Dynamic Light Scattering -2 YouTube

Week 6

  1. Particle size measurement – Other methods YouTube
  2. Surface Area Analysis -1 YouTube
  3. Surface Area Analysis -2 YouTube
  4. BET Surface Area Analysis YouTube
  5. Interparticle friction YouTube

Week 7

  1. Powder packing YouTube
  2. Powder mixing and blending YouTube
  3. Powder Lubrication & Coating YouTube
  4. Powder compaction – 1 YouTube
  5. Powder compaction -2 YouTube

Week 8

  1. Powder compaction -3 YouTube
  2. Cold Isostatic Pressing & Powder Injection Molding YouTube
  3. Powder Injection Molding – 2 YouTube
  4. Slurry Techniques YouTube
  5. Tape casting YouTube

Week 9

  1. Sintering -1 YouTube
  2. Sintering-2 YouTube
  3. Sintering-3 YouTube
  4. Sintering-4 YouTube
  5. Sintering-5 YouTube

Week 10

  1. Sintering-6 YouTube
  2. Sintering-7 YouTube
  3. Sintering-8 YouTube
  4. Sintering-9 YouTube
  5. Sintering-10 YouTube

Week 11

  1. Liquid Phase Sintering – 1 YouTube
  2. Liquid Phase Sintering – 2 YouTube
  3. Liquid Phase Sintering – 3 YouTube
  4. Liquid Phase Sintering – 4 YouTube
  5. Liquid Phase Sintering – 5 YouTube

Week 12

  1. Full Density Processing – 1 YouTube
  2. Full Density Processing – 2 YouTube
  3. Full Density Processing – 3 YouTube
  4. Full Density Processing – 4 YouTube
  5. Spark Plasma Sintering (SPS) YouTube

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IIT Madras
Department
Metallurgy and Material Science
Teacher
Prof. Ranjit Bauri
Level
Undergraduate
Language
English
Subjects
Engineering
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
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