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Welding of Advanced High Strength Steels for Automotive Applications

Prof. Murugaiyan Amirthalingam · IIT Madras

Start with lecture 1 At NPTEL

About

The use of advanced high strength steels (AHSS) is increasingly preferred in automotive applications due to improved crash energy management and enhanced strength-ductility combinations, resulting in greener and safer vehicles. The weldability of AHSS is generally poorer than conventional steels due to the high alloying contents required to obtain multi-phase microstructure. This course is aimed to discuss the (i) role of alloying elements in stabilizing multi-phase microstructures of AHSS, (ii) effect of weld thermal cycles on the evolution of microstructures and (iii) weldability of AHSS.

INTENDED AUDIENCE : Final year bachelors and masters students in Metallurgy, Mechanical, Automobile and Production Engineering. Industrial personnel working in automotive and steel making industries.

PREREQUISITES : Final year B.E/B.Tech students or Graduates of Metallurgical/Mechanical/Automobile/Production Engineering,Basic knowledge of steel physical metallurgy and welding processes.

INDUSTRY SUPPORT : All automotive manufacturers and their OEMs and Steel plants.

Lectures

Week 1

  1. Introduction to the course, Introduction to physical metallurgy of steels Video
  2. Martensitic transformation, Introduction to modern automotive steels Video
  3. Introduction to modern automotive steels Video
  4. Introduction to advanced high strength steels Video
  5. Introduction to Dual Phase Steel and TRIP Steel Heat Treatments Video

Week 2

  1. Thermal and Mechanical Processing of TRIP and Hot Forming Steels YouTube
  2. Introduction to Welding Processes in Automotive Industries YouTube
  3. Principles of Resistance Spot Welding (RSW) YouTube
  4. Process Characteristics of Resistance Spot Welding - Part - I YouTube
  5. Process Characteristics of Resistance Spot Welding - Part - II YouTube

Week 3

  1. Introduction to Laser Beam Welding - Part - I YouTube
  2. Introduction to Laser Beam Welding - Part - II YouTube
  3. Principles of Gas Metal Arc Welding - Part - I YouTube
  4. Principles of Gas Metal Arc Welding - Part - II YouTube
  5. Welding Metallurgy of Advanced High Strength Steels - Part - I YouTube

Week 4

  1. Microstructural Evolution During Welding of Advanced High Strength Steels YouTube
  2. Elemental Behaviour During Welding of Advanced High Strength Steels YouTube
  3. Quantification of Microstructural Constituents in Automotive Steel Welds Part - I YouTube
  4. Quantification of Microstructural Constituents in Automotive Steel Welds Part - II and Mechanical Properties YouTube
  5. Methodologies to Improve the Weldability of Advanced High Strength Steels YouTube

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IIT Madras
Department
Metallurgy and Material Science
Teacher
Prof. Murugaiyan Amirthalingam
Level
Graduate
Language
English
Subjects
Engineering
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
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