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Course11210624942 lectures

Design for Quality, Manufacturing and Assembly

Prof. Palaniappan Ramu · IIT Madras

Start with lecture 1 At NPTEL

Lectures

Week 1

  1. Introduction to DfX Video
  2. Introduction to Quality Video
  3. Introduction to Robustness Video
  4. Introduction to Six Sigma Concept Video

Week 2

  1. Recap and clarifications of basic concepts Video
  2. Review of Six Sigma and Quality Loss Function (QLF) Video
  3. Types of QLF and SN Ratio Video
  4. Linking Quality and Robustness Video
  5. Design for Six Sigma - Stages, Design of Experiments Video

Week 3

  1. INTRODUCTION TO DESIGN OF EXPERIMENTS Video
  2. Need for DoE and basic DoE methods Video
  3. Factorial Design Video
  4. Orthogonal Array- L4 and L8 example Video

Week 4

  1. Setting up an Orthogonal Array Video
  2. Confounding OA & Resolution Table Video
  3. Confounding Logic & Randomization of Experiments Video
  4. Paper Helicopter Case Study - Part I Video
  5. Paper Helicopter Case Study - Part II Video

Week 5

  1. Introduction To Injection Molding Process, Materials, Terminologies Related To Plastic Parts & Design Guidelines Video
  2. Estimation of Mold Cost for Injection Molding (Dixon & Poli's Method) Video
  3. Estimation of Mold Cost for Injection Molding (Dixon & Poli's Method) - Continued Video
  4. Mold Cost Estimation - Tutorial Video
  5. Design for Additive Manufacturing Video
  6. Demo Video

Week 6

  1. Introduction to Sustainable Development and Sustainability Indicators - Part 1 Video
  2. Introduction to Sustainable Development and Sustainability Indicators - Part 2 Video
  3. Introduction to design process Video
  4. Accounting for manufacturability and assembly in design - An overview Video
  5. DfMA in product design Video
  6. General design guidelines for manual assembly Video

week 7

  1. Systematic DFA methodology Video
  2. Alpha symmetry, Beta symmetry Video
  3. Quantification of part size & thickness Video
  4. Systematic DFA Case study - controller assembly Video
  5. DFA examples and discussion Video
  6. Xerox Producibility Index (XPI) Video

Week 8

  1. High Speed and Robotic Assembly Video
  2. Sheet Metal Working Video
  3. Overview of DoE Workflow Video
  4. DFA Software Video
  5. DFM Software & Case Studies Video

Live Session

  1. Live Session 28-08-2019 Video

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IIT Madras
Department
Mechanical Engineering
Teacher
Prof. Palaniappan Ramu
Level
Undergraduate
Language
English
Subjects
Engineering
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
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