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Course11010515560 lectures

Automation in Production Systems and Management

Prof. Pradip Kumar Ray · IIT Kharagpur

Start with lecture 1 At NPTEL

About

To introduce the fundamentals of automation in manufacturing systems with major emphasis on application of the state-of-the-art techniques and processes so as to achieve the best possible planning and control in a manufacturing and production environment. The knowledge in the topics as mentioned in the course outline is essential to achieve this objective. The course is intended to be designed for creating a knowledge-base of the state-of-the-art manufacturing systems particularly in designing and developing automated systems and sub-systems. The course is designed to teach the basic concepts, and tools and techniques and methods employed in the broad area of automation of manufacturing and production, in general, and computer-based numerical control, flexible manufacturing system, process planning in manufacturing, in particular, to the students at the undergraduate and post-graduate levels.

INTENDED AUDIENCE : Students belonging to disciplines like Industrial Engineering and Management, Production Engineering, Manufacturing Science and Engineering, Mechanical Engineering and allied disciplines

INDUSTRY SUPPORT : Tata Steel, Tata Motors, L&T, Linde and similar such manufacturing organizations complying Industry 4.0 standards.

Lectures

Week 1

  1. Lecture 01 : Basic Concepts of Manufacturing Systems, Evolution of Manufacturing Systems YouTube
  2. Lecture 02 : Types of Manufacturing Systems and Role of Automation YouTube
  3. Lecture 03 : Product-Process-Flexibility Matrices, Four-Plan Concept of Manufacturing YouTube
  4. Lecture 04 : Product Design and Manufacturing Systems YouTube
  5. Lecture 05 : Definitions and Design Criteria for Production Systems YouTube

Week 2

  1. Lecture 06 : Manufacturing System Components-I YouTube
  2. Lecture 07 : Manufacturing System Components-II YouTube
  3. Lecture 08 : Industry 4.0 YouTube
  4. Lecture 09 : Automation Principles and Strategies for Process Improvement YouTube
  5. Lecture 10 :Automated Production System Framework YouTube

Week 3

  1. Lecture 11 : Product Development Process: Approaches and stages YouTube
  2. Lecture 12 : Mathematical Models for Interaction between Design and Manufacturing YouTube
  3. Lecture 13 : Sequential and Concurrent Engineering Approaches for Product Development YouTube
  4. Lecture 14 : Characterization of Concurrent Engineering Framework YouTube
  5. Lecture 15 : Concurrent Engineering Techniques YouTube

Week 4

  1. Lecture 16 : Introduction to Concept and Application of Numerical Control (NC) Technology YouTube
  2. Lecture 17 : Basic Concepts of an NC System YouTube
  3. Lecture 18 : NC Coordinate System, NC Motion Control System YouTube
  4. Lecture 19 : Features of CNC, Configuration of CNC Machine Control System YouTube
  5. Lecture 20 : Numerical Examples YouTube

Week 5

  1. Lecture 21 : Distributed Numerical Control (DNC) and its Configuration YouTube
  2. Lecture 22 : NC Part Programming-I (Manual, Computer-assisted) YouTube
  3. Lecture 23 : NC Part Programming-II (CAD/CAM, MDI) YouTube
  4. Lecture 24 : Interpolation and Part Programming YouTube
  5. Lecture 25 : Numerical Examples YouTube

Week 6

  1. Lecture 26 : Group Technology (GT) : Concept and Definition YouTube
  2. Lecture 27 : Methods and Implementation of GT for Automation YouTube
  3. Lecture 28 : Part Family Formation : Tools and Techniques YouTube
  4. Lecture 29 : Numerical Examples on Part Family Formation YouTube
  5. Lecture 30 : Application of GT for Designing Flexible and Programmable Automation YouTube

Week 7

  1. Lecture 31 : Concept and Definition of Cellular Manufacturing System (CMS) YouTube
  2. Lecture 32 : Cell Formation Approaches-I YouTube
  3. Lecture 33 : Cell Formation Approaches-II YouTube
  4. Lecture 34 : Evaluation of Cell Design, Numerical Examples YouTube
  5. Lecture 35 : Production Planning and Control in CMS, Assessment of Solution by Heuristics/Algorithms for Cell Formation YouTube

Week 8

  1. Lecture 36 : Types and Definitions of of Flexibility in Manufacturing Systems YouTube
  2. Lecture 37 : Volume-Variety Relationships in Production Systems, What is FMS? YouTube
  3. Lecture 38 : Basic Features of FMS: Physical Subsystems YouTube
  4. Lecture 39 : Basic Features of FMS: Control Subsystems and Manufacturing Control Activities. YouTube
  5. Lecture 40 : Numerical Examples YouTube

Week 9

  1. Lecture 41 : Operational Problems in FMS: Tools and Techniques – 1, Problem Formulation YouTube
  2. Lecture 42 : Operational Problems in FMS: Tools and Techniques – 2, Numerical Examples YouTube
  3. Lecture 43 : Tool Allocation Policies in FMS, Numerical Examples YouTube
  4. Lecture 44 : Fixture and Pallet Selection Problems: Numerical Examples YouTube
  5. Lecture 45 : Types of FMS Layout, Relative Advantages YouTube

Week 10

  1. Lecture 46 : Fundamentals of Robotics and its Applications YouTube
  2. Lecture 47 : Robot Movement and Precision YouTube
  3. Lecture 48 : Robot Motion Analysis, Robotic Joints and Links YouTube
  4. Lecture 49 : Robot Classification System, Industrial Robot Applications YouTube
  5. Lecture 50 : Numerical Examples YouTube

Week 11

  1. Lecture 51 : Definition of Process Planning: Function of Process Plan YouTube
  2. Lecture 52 : Basic Steps in Process Plan Development YouTube
  3. Lecture 53 : Process Planning Approaches: Manual Experience- based Process Planning YouTube
  4. Lecture 54 : Process Planning Approaches: Computer-aided Process Planning YouTube
  5. Lecture 55 : CIM and CAPP, Process Optimization and CAPP YouTube

Week 12

  1. Lecture 56 : Process Optimization and CAPP YouTube
  2. Lecture 57 : FMS and CAPP YouTube
  3. Lecture 58 : Process Optimization and CAPP: Numerical Examples YouTube
  4. Lecture 59 : Process Planning and Concurrent Engineering YouTube
  5. Lecture 60 : Autonomation (and other TPS Areas and Approaches) YouTube

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IIT Kharagpur
Department
Management
Teacher
Prof. Pradip Kumar Ray
Level
Undergraduate
Language
English
Subjects
Business and management
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
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