Course11010515560 lectures
Automation in Production Systems and Management
Prof. Pradip Kumar Ray · IIT Kharagpur
About
To introduce the fundamentals of automation in manufacturing systems with major emphasis on application of the state-of-the-art techniques and processes so as to achieve the best possible planning and control in a manufacturing and production environment. The knowledge in the topics as mentioned in the course outline is essential to achieve this objective. The course is intended to be designed for creating a knowledge-base of the state-of-the-art manufacturing systems particularly in designing and developing automated systems and sub-systems. The course is designed to teach the basic concepts, and tools and techniques and methods employed in the broad area of automation of manufacturing and production, in general, and computer-based numerical control, flexible manufacturing system, process planning in manufacturing, in particular, to the students at the undergraduate and post-graduate levels.
INTENDED AUDIENCE : Students belonging to disciplines like Industrial Engineering and Management, Production Engineering, Manufacturing Science and Engineering, Mechanical Engineering and allied disciplines
INDUSTRY SUPPORT : Tata Steel, Tata Motors, L&T, Linde and similar such manufacturing organizations complying Industry 4.0 standards.
Lectures
Week 1
- Lecture 01 : Basic Concepts of Manufacturing Systems, Evolution of Manufacturing Systems
- Lecture 02 : Types of Manufacturing Systems and Role of Automation
- Lecture 03 : Product-Process-Flexibility Matrices, Four-Plan Concept of Manufacturing
- Lecture 04 : Product Design and Manufacturing Systems
- Lecture 05 : Definitions and Design Criteria for Production Systems
Week 2
- Lecture 06 : Manufacturing System Components-I
- Lecture 07 : Manufacturing System Components-II
- Lecture 08 : Industry 4.0
- Lecture 09 : Automation Principles and Strategies for Process Improvement
- Lecture 10 :Automated Production System Framework
Week 3
- Lecture 11 : Product Development Process: Approaches and stages
- Lecture 12 : Mathematical Models for Interaction between Design and Manufacturing
- Lecture 13 : Sequential and Concurrent Engineering Approaches for Product Development
- Lecture 14 : Characterization of Concurrent Engineering Framework
- Lecture 15 : Concurrent Engineering Techniques
Week 4
- Lecture 16 : Introduction to Concept and Application of Numerical Control (NC) Technology
- Lecture 17 : Basic Concepts of an NC System
- Lecture 18 : NC Coordinate System, NC Motion Control System
- Lecture 19 : Features of CNC, Configuration of CNC Machine Control System
- Lecture 20 : Numerical Examples
Week 5
- Lecture 21 : Distributed Numerical Control (DNC) and its Configuration
- Lecture 22 : NC Part Programming-I (Manual, Computer-assisted)
- Lecture 23 : NC Part Programming-II (CAD/CAM, MDI)
- Lecture 24 : Interpolation and Part Programming
- Lecture 25 : Numerical Examples
Week 6
- Lecture 26 : Group Technology (GT) : Concept and Definition
- Lecture 27 : Methods and Implementation of GT for Automation
- Lecture 28 : Part Family Formation : Tools and Techniques
- Lecture 29 : Numerical Examples on Part Family Formation
- Lecture 30 : Application of GT for Designing Flexible and Programmable Automation
Week 7
- Lecture 31 : Concept and Definition of Cellular Manufacturing System (CMS)
- Lecture 32 : Cell Formation Approaches-I
- Lecture 33 : Cell Formation Approaches-II
- Lecture 34 : Evaluation of Cell Design, Numerical Examples
- Lecture 35 : Production Planning and Control in CMS, Assessment of Solution by Heuristics/Algorithms for Cell Formation
Week 8
- Lecture 36 : Types and Definitions of of Flexibility in Manufacturing Systems
- Lecture 37 : Volume-Variety Relationships in Production Systems, What is FMS?
- Lecture 38 : Basic Features of FMS: Physical Subsystems
- Lecture 39 : Basic Features of FMS: Control Subsystems and Manufacturing Control Activities.
- Lecture 40 : Numerical Examples
Week 9
- Lecture 41 : Operational Problems in FMS: Tools and Techniques – 1, Problem Formulation
- Lecture 42 : Operational Problems in FMS: Tools and Techniques – 2, Numerical Examples
- Lecture 43 : Tool Allocation Policies in FMS, Numerical Examples
- Lecture 44 : Fixture and Pallet Selection Problems: Numerical Examples
- Lecture 45 : Types of FMS Layout, Relative Advantages
Week 10
- Lecture 46 : Fundamentals of Robotics and its Applications
- Lecture 47 : Robot Movement and Precision
- Lecture 48 : Robot Motion Analysis, Robotic Joints and Links
- Lecture 49 : Robot Classification System, Industrial Robot Applications
- Lecture 50 : Numerical Examples
Week 11
- Lecture 51 : Definition of Process Planning: Function of Process Plan
- Lecture 52 : Basic Steps in Process Plan Development
- Lecture 53 : Process Planning Approaches: Manual Experience- based Process Planning
- Lecture 54 : Process Planning Approaches: Computer-aided Process Planning
- Lecture 55 : CIM and CAPP, Process Optimization and CAPP
Week 12
Syllabus and materials
At NPTEL, as the course publishes them.
Credits and licence
- Institution
- IIT Kharagpur
- Department
- Management
- Teacher
- Prof. Pradip Kumar Ray
- Level
- Undergraduate
- Language
- English
- Subjects
- Business and management
- Source
- NPTEL
- Licence
- CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
- Attribution
- NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
- Who can watch
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