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Physical Modelling for Electronics Enclosures using Rapid Prototyping

Prof. N. V Chalapathi Rao · IISc Bangalore

Start with lecture 1 At NPTEL

About

Physical modelling of an electronics equipment is needed to understand the issues of layout and final User interface. Traditionally Models were used for representing features and later considerable time was needed to convert the same to present design solutions. With the advent of Computer Aided Design it is now possible to design complex prototypes and interchange data with other designers. Rapid Prototyping (loosely understood as 3D printing) is now accessible to all. However part detailing is very specific to the type of Fused Filament Depositing and some issues relating to fastening, closure, stiffness, assembly and lay up need to be understood is detail. Similarly Laser cut slat sheets are needed in certain situations. This course aims to give an introduction and participants can start off from here.

Intended audience: Diploma and graduate engineers

Prerequisites: Exposure to any on 3D CAD package

Lectures

Week 1 Role of Prototyping in Product design

  1. Products prototyping YouTube
  2. Prototype concepts YouTube
  3. Physical simulation YouTube
  4. Rapid Prototyping YouTube
  5. Productsdetailing YouTube

Week 2 Making Models for prototyping

  1. Advantages of Design Modelling YouTube
  2. Sample product concept YouTube
  3. Product sample exercise 1 YouTube
  4. Exercise in product sample 2 YouTube
  5. Integration of components 1 YouTube

Week 3 Integrating components and sub systems into models

  1. Components integration in models YouTube
  2. 3D printing detail 1 YouTube
  3. 3D printing detail 2 YouTube
  4. 3D print assembly design YouTube
  5. Heat spreader to 3D print YouTube

Week 4 Building usable prototypes from real PCBs

  1. Metallic, 3D, build up 1 YouTube
  2. 3D build up 2 YouTube
  3. 3D design 1 from Photo snap YouTube
  4. 3D design 2 from Photo snap YouTube
  5. 3D Laser cuts 1, prints YouTube

Week 5 Examples, student work, creativity

  1. 3D Laser cuts 2, open source public prints YouTube
  2. Demo of 3D Part print YouTube
  3. Building a model 1 YouTube
  4. Building a model 2 YouTube
  5. Common place objects YouTube

Week 6 Online demo of "simple" product clamp

  1. Materials YouTube
  2. Future 3D In biology YouTube
  3. Product clamp variants YouTube
  4. Product clamp build up YouTube
  5. Multi direction features YouTube

Week 7 Fasteners and assembly work

  1. Multi direction features contd. YouTube
  2. Fastening detail YouTube
  3. Flat objects YouTube
  4. Modularity YouTube
  5. Creative design work YouTube

Week 8 Uses of 3D printing in other fields

  1. Creative designs YouTube
  2. Using flat features YouTube
  3. Organic shapes YouTube
  4. Simulation for alternate use YouTube

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IISc Bangalore
Department
Electrical Engineering
Teacher
Prof. N. V Chalapathi Rao
Level
Undergraduate
Language
English
Subjects
Engineering
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
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