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Course11210419548 lectures

Manufacturing Process Technology -Part I

Prof. Shantanu Bhattacharya · IIT Kanpur

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Lectures

Week 1 - Manufacturing properties of materials

  1. Introduction to Manufacturing Process Technology Video
  2. Structure of Matter (Bonding of Solids,Crystal Structures) Video
  3. Brief introduction of non-conventional machining processes Video
  4. Structure of matters (bonding of solids, crystal structures) Video
  5. Elastic and Plastic Deformation Video
  6. Crystal imperfaction and dislocation Video

Week 2 - Casting processes - Introduction to casting process

  1. Plastic Deformation Video
  2. Material Properties , Stress Strain Diagram for differnt types of materials Video
  3. Friction and Wear, Solid solutions Video
  4. Equilibrium Phase Diagram Video
  5. Iron-carbon equilibrium phase diagram Video
  6. Control of material properties (Alloying and heat treatment), Mechanical properties and Recrystallization Video

Week 3 - Casting processes - Gating Systems and Rate of solidification

  1. Introduction To Casting Process Video
  2. Pattern and Mold Design Video
  3. Mold Making Procedures Video
  4. Fundamentals of Melting and Furnaces & Pouring and Gating Design Video
  5. Vertical and Bottom Gating Systems Edit Lesson Video
  6. Numerical Estimation To Find Mold Filling Time and Mold Design Video

Week 4 - Casting processes - Estimation of solidification time with different conditions and Riser design

  1. Effects of friction and velocity distribution in time of filling Video
  2. Numerical design of gating systems using frictional and bending losses Video
  3. Principle of cooling and solidification in single and multiphase systems Video
  4. Estimation of rate of solidification Video
  5. Principles of cooling and solidification of casting Video
  6. Modeling of Solidification Rates of Thin Casting in a Metal Mold Video

Week 5 - Machining Processes & Cutting tool life estimation

  1. Solidification with Predominant Interface Resistance Video
  2. Solidification with Constant Casting Surface Temperature Video
  3. Solidification of Casting with Predominant Resistance in Mold and Solidified Metal Video
  4. Solidification Time for Permanent Mold Casting Video
  5. Solidification with Constant Casting Surface Video
  6. Riser Design and Placement Video

Week 6 - Cutting tool life estimation & Joining Processes

  1. Riser Design and Placement Part 2 Video
  2. Riser Design and Placement Part 3 Video
  3. Introduction of Machining Processes Video
  4. Review of Basic Machining Processes and the Mechanics of Chip Formation Video
  5. Estimation of Cutting Ratio and Shear Angle Video
  6. Merchant's Force Analysis Video

Week 7 - Metal Forming Processes

  1. Merchant Theory (Cutting Forces Analysis) Video
  2. Merchant Theory (Force analysis) Part-2 Video
  3. Lee Shaffer's Solution Video
  4. Specific Energy Model for Cutting Video
  5. Modeling of Heat Generation and Cutting Tool Temperature Video
  6. Temperature in Cutting and Builtup Edge Formation Video

Week 8 - Introduction to Micro-Systems Fabrication Technology

  1. Metal Cutting Operation Video
  2. Tool life and Tool wear Video
  3. Economics of Machining Video
  4. Joining Process Video
  5. Principle of Solid State Welding Video
  6. Numerical Design of Welding Power Sources in Arc Welding Video

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IIT Kanpur
Department
Mechanical Engineering
Teacher
Prof. Shantanu Bhattacharya
Level
Undergraduate
Language
English
Subjects
Engineering
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
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