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Automation In Manufacturing

Prof. Shrikrishna N. Joshi · IIT Guwahati

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About

Manufacturing industry contributes a major share in the GDP of our country. Application of automated systems is certainly improving the productivity of the manufacturing industry. In view of this, a course on “Automation in Manufacturing” is designed with the primary focus on the design and development of automated systems in the manufacturing. Initially the course introduces various automated systems being used in the manufacturing industry. Then the building blocks of a typical automated system are described. It presents a study on the principle of operation and construction details of sensors/transducers, actuators, drives and mechanisms, hydraulic and pneumatic systems. It also covers up the microprocessor technology, programming and CNC technology. The contents are lucidly presented with real-life examples. Case studies based on manufacturing industry applications are presented.

Intended audience: UG, PG students of Mechanical, Production, Industrial Engineering, Mechatronics Engineering. Practicing engineers.PREREQUISITES : Knowledge of basic electronics and electrical engineering.

Lectures

Week 1: Introduction

  1. Lec 1: Basic concepts YouTube
  2. Lec 2: Mechatronics YouTube

Week 2: Design of an automated system

  1. Lec 3: Mechatronics based systems YouTube
  2. Lec 4: Automated systems and equipment used in manufacturing part-I YouTube
  3. Lec 5: Automated systems and equipment used in manufacturing part-II YouTube

Week 3: Selection and Fabrication

  1. Lec 6: Selection of electrical and electronics components for mechatronics based systems YouTube
  2. Lec 7: Terms related to performance of electro-mechanical systems YouTube
  3. Lec 8: Computer aided design of components YouTube
  4. Lec 9: Fabrication Processes YouTube

Week 4: Sensors

  1. Lec 10: Measurement system and potentiometer sensors YouTube
  2. Lec 11: Displacement, position and proximity sensors - I YouTube
  3. Lec 12: Displacement, position and proximity sensors - II YouTube
  4. Lec 13: Fluid flow, pressure, and temperature measurement YouTube

Week 5: Signal conditioning and Microprocessor Technology

  1. Lec 14: Signal Conditioning : amplification, filtering YouTube
  2. Lec 15: Pulse modulation, Protection devices, and Wheatstone bridge YouTube
  3. Lec 16: Signal conversion YouTube
  4. Lec 17: Microprocessor Technology YouTube
  5. Lec 18: Introduction to Microprocessor Programming YouTube

Week 6: Electrical drives

  1. Lec 19: Application of electric drives in automation YouTube
  2. Lec 20: DC and AC motors YouTube
  3. Lec 21 Stepper motor and servo motor YouTube

Week 7: Mechanisms

  1. Lec 22: Types of industrial automation and mechanisms YouTube
  2. Lec 23: Ball screw based linear motion drives YouTube
  3. Lec 24: Application of cams in automation YouTube

Week 8: Mechanisms

  1. Lec 25: Application of indexing mechanisms in automation YouTube
  2. Lec 26: Application of tool magazines in automation YouTube
  3. Lec 27: Material handling systems YouTube

Week 9: Hydraulic systems

  1. Lec 28: Fundamental concepts YouTube
  2. Lec 29: Hydraulic pumps YouTube

Week 10: Control valves and graphical representation

  1. Lec 30: Direction control valves YouTube
  2. Lec 31: Flow control and pressure relief valves YouTube
  3. Lec 32: Graphical representation of hydraulic system elements YouTube

Week 11: Pneumatic systems

  1. Lec 33: Basic concepts and air compressors YouTube
  2. Lec 34: Air treatment and pressure regulation YouTube
  3. Lec 35: Graphical representation and pneumatic circuits YouTube

Week 12: CNC Technology

  1. Lec 36: Computer aided manufacturing and process planning YouTube
  2. Lec 37: CNC machines and interpolation YouTube
  3. Lec 38: CNC programming YouTube

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IIT Guwahati
Department
Mechanical Engineering
Teacher
Prof. Shrikrishna N. Joshi
Level
Undergraduate
Language
English
Subjects
Engineering
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
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