Learn · Introduction to Lean Construction (Module 1 - Lean Basics)

Lecture 18 of 77week-01

Outline, Planning and monitoring levels; Productivity Measurement System

Prof. Koshy Varghese Prof. N Raghavan · IIT Madras

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Introduction to Lean Construction (Module 1 - Lean Basics), IIT Madras (at NPTEL)
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CC BY-NC-SA, as NPTEL states it. Non-commercial use only.
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All the lectures

  1. Course Contents, Long-term Goals, Structure and Module 1 Topics Video
  2. Pedagogy, Approach, Institutions, Instructors, Audience and Pre-requisites Video
  3. ILCE, Conferences, Resources, Further Work Possible Video
  4. Lean Implementation in India from ILCE Directors and other Talks/ Testimonials Video
  5. Status of Lean Implementation in India through Industry Panel Discussion with ILCE Directors Video
  6. History of Lean and other Management Philosophies; Toyota Production System (TPS); What is Lean? Video
  7. Lean Construction Timeline; Lean Project Delivery vs LC; Project Management vs LC Video
  8. Key Lean Concepts#1 (Wastes) Video
  9. Key Lean Concepts#1 (Value, Value Stream, Flow, Pull, Perfection) Video
  10. Key Lean Concepts#2 (Continuous Improvement, Collaborative working, Production System, Lean Culture) Video
  11. Key Lean Tools#1 (Productivity Measurement System, Work Sampling, Value Stream Mapping) Video
  12. Lean Overview - Key Lean Tools#2 (5S, CPS/ LPS, Big Room Approach) Video
  13. Lean Overview - Future module Video
  14. Productivity Measurement and Improvement, Construction Productivtiy, Productivity levels Video
  15. What is Productivity, Production?; Illustration Video
  16. Productivity & Production Impact; Visualizing Activity Productivity & Production Performance Video
  17. Profit, ROCE, Influences on Operational Productivity; Operational view vs. System view, Summary Video
  18. Outline, Planning and monitoring levels; Productivity Measurement System Video
  19. Measuring Output - Level of Effort (LOE) Video
  20. Productivity and Production Calculations: daily, weekly, cumulative Video
  21. Productivity and Production Calculations: Performance Evaluation Video
  22. Productivity and Production Calculations: Workhour Forecast and Analysis of Trends Video
  23. Factors Influencing Productivity, Productivity Improvement Approach, Summary Video
  24. Sampling/ Surveying Techniques – Data Sources in Construction Video
  25. Construction Activity with Workers doing VA/ NVAN/ NVA; WS vs PMS; Work Sampling Video
  26. Sampling basics, Sampling in construction Video
  27. Steps to Conduct a Work Sampling Study; WS Outcomes Video
  28. Illustration of Tour-based Work Sampling Approach Video
  29. Illustration of Crew-based Work Sampling Approach Video
  30. Explore relationship between WS Categories and Productivity; Summary Video
  31. Sampling/ Surveying Techniques - Foreman delay survey Video
  32. Sampling/ Surveying Techniques - Foreman delay survey - Implementation Video
  33. Foreman delay survey - Illustrations; Comparison - PMS vs WS vs FDS - discussion Video
  34. Value Stream, Value Stream Mapping (VSM), System vs Process, References Video
  35. Illustration: Value & Value Stream in Food Delivery Video
  36. Value, Value Stream, VSM/PM, Language, Basic VSM - current state and future state Video
  37. Key steps for VSM, Work: Degrees of Granularity, Measurement Metrics Video
  38. VSM - Example 1 (Reinforcement) Video
  39. VSM - Example 2 (Blockwork); Summary Video
  40. Flow Process Chart, Symbols, Process mapping - steps and timing, Measurement metrics Video
  41. Process mapping - Illustration: Reinforcement shifting Video
  42. VSM vs PM; Process Flow chart - variations; Swim-lane diagrams; Summary Video
  43. Understand the Basics of 5S, Explanations and 5S Steps Video
  44. Understand Each “S” in Detail - Sort, Set in Order, Shine Video
  45. Understand Each “S” in Detail - Standardize, Sustain Video
  46. 5S: Key Points, Benefits, Signs of a 5S Site Video
  47. Experiment 5S with Yourself First, Project Implementation, Facilitations, Why 5S May Fail?, Recap Video
  48. Understand the Applications of 5S through Case Studies_2 cases Video
  49. Understand the Applications of 5S through Case Studies_3 cases Video
  50. Understand the Applications of 5S through Case Study - Ms Diamond Barretto (Godrej Construction) Video
  51. Current Project Performance, Workflow Variation, Traditional PM vs Lean Production Management Video
  52. Some Key Lean Concepts, Focusing on frontline Execution, CPS – Collaborative Planning System Video
  53. CPS Process, Overall Schedules (Master Schedule,Phase Schedule,LAP, Weekly Plan),Constraint Analysis Video
  54. Collaborative “Pull” Planning, Percentage Plan Completed (PPC), Daily Huddle, Variance Analysis, RCA Video
  55. Lean Work Structuring Video
  56. Impact of PPC on Productivity, Key aspects,Advantages,The Necessary Conditions,Blocks - CPS,Summary Video
  57. COLPLASSE: Look-Ahead Plan, Constraint Analysis, Weekly Plan, Summary Video
  58. Lean Project Delivery System, Conclusion Video
  59. Understand the Applications of CPS/LPS through Case Studies Video
  60. CPS/LPS implementation in Construction Projects through a Panel of Experts_Part 1 Video
  61. CPS/LPS implementation in Construction Projects through a Panel of Experts_Part 2 Video
  62. CPS/LPS implementation in Construction Projects through a Panel of Experts_Part 3 Video
  63. Introduction of Big Room Approach, Some Requirements for Efficient Working, Virtual BR Meetings Video
  64. Big Room Approach through Case Studies Video
  65. Big Room Approach - Implementation case from URC Construction Video
  66. Future Construction Site, Lean Tools and Processes, Automation strategies & impact, Programming Video
  67. Document Management, Workflow Process, Communication/Collab./Authen., Sensing Video
  68. Mechanisation/ Robots, Visualization, AI/ Analytics, BIM, CPS/ IOT/ Industry 4.0, Digital Twin Video
  69. Challenges and Causes, Problem?, Lean, BIM?, Traditional vs BIM, Tools/Technology providers Video
  70. BIM uses; Metrics Video
  71. BIM and Lean, Implementation Framework, BIM Execution Plan, Evidence Cases, Key takeaway Video
  72. How to Start Practicing Lean Tools in Project Sites-1: Work Sampling Video
  73. How to Start Practicing Lean Tools in Project Sites-1: VSM Video
  74. How to Start Practicing Lean Tools in Project Sites-1: 5S Video
  75. How to Start Practicing Lean Tools in Project Sites-1: CPS/ LPS Video
  76. How to Start Practicing Lean Tools in Project Sites-1: Big Room Approach Video
  77. Acknowledgement Video