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Metal Additive Manufacturing

Prof. Janakranjan Ramkumar and Prof. Amandeep Singh Oberoi · IIT Kanpur

Start with lecture 1 At NPTEL

About

The manufacturing technology has advanced greatly in the recent years with Additive Manufacturing (AM) of metals now being extended to all sectors of industry such as aerospace, medical, and tooling. The fourth industrial revolution with the advent of IoT and digital manufacturing demands for quicker and modular manufacturing solutions which are well catered by metal AM Technologies. This course brings the introduction to the current status of metal AM basics, materials, processes, and major important related aspects to the table. The students, teachers, practitioners would benefit from this course in updating their skills in the modern technology. The course is supplemented with laboratory demonstrations practical experience. After completion of the course, the learners would be able to advance their prowess in AMin order to reduce the cost of production, improve the performance of fabricated parts, and achieve their defined targets in metal products manufacturing.

Intended audience: Students of all Engineering and Science disciplines.

Prerequisites: The student should have completed two semesters of UG Engineering or Science program.

Lectures

Week 01

  1. Lecture 1, Introduction to Metal Additive Manufacturing, Dr. Janakarajan Ramkumar YouTube
  2. Lecture 2, Additive Manufacturing Process: Classification and Challenges, Dr. Janakarajan Ramkumar YouTube
  3. Lecture 3, Additive Manufacturing Process: Applications and Challenges, Dr. Janakarajan Ramkumar YouTube
  4. Lecture 4, Metal Additive Manufacturing: Glossary (Part 1 of 2), Dr. Janakarajan Ramkumar YouTube
  5. Lecture 5, Metal Additive Manufacturing: Glossary (Part 2 of 2), Dr. Janakarajan Ramkumar YouTube

Week 02

  1. Lecture 6, CAD for Additive Manufacturing, Dr. Janakarajan Ramkumar YouTube
  2. Lecture 7, Basic Processes (Part 1 of 2), Dr. Janakarajan Ramkumar YouTube
  3. Lecture 8, Basic Processes (Part 2 of 2), Dr. Janakarajan Ramkumar YouTube

Week 03

  1. Lecture 9, Laser Based Processes (Part 1 of 2), Dr. Janakarajan Ramkumar YouTube
  2. Lecture 10, Laser Based Processes (Part 2 of 2), Dr. Janakarajan Ramkumar YouTube
  3. Lecture 11, Electron Beam Process, Dr. Janakarajan Ramkumar YouTube

Week 04

  1. Lecture 12, Powder/Wire Fed Systems, Dr. Janakarajan Ramkumar YouTube
  2. Lecture 13, Solidification of parts (Part 1 of 3), Dr. Janakarajan Ramkumar YouTube
  3. Lecture 14, Solidification of parts (Part 2 of 3), Dr. Janakarajan Ramkumar YouTube
  4. Lecture 15, Solidification of parts (Part 3 of 3), Dr. Janakarajan Ramkumar YouTube

Week 05

  1. Lecture 16, Process Parameters, Dr. Janakarajan Ramkumar YouTube
  2. Lecture 17, MAM Printed Parts Mechanical Properties (Part 1 of 2), Dr. Janakarajan Ramkumar YouTube
  3. Lecture 18, MAM Printed Parts Mechanical Properties (Part 2 of 2), Dr. Janakarajan Ramkumar YouTube
  4. Lecture 19, Common Defects and Post Processing, Dr. Janakarajan Ramkumar YouTube

Week 06

  1. Lecture 20, Design for Additive Manufacturing (DFAM) (Part 1 of 2), Dr. Janakarajan Ramkumar YouTube
  2. Lecture 21, Design for Additive Manufacturing (DFAM) (Part 2 of 2), Dr. Janakarajan Ramkumar YouTube
  3. Lecture 22, Topology Optimization Techniques, Dr. Janakarajan Ramkumar YouTube

Week 07

  1. Lecture 23, On-machine Sensing in MAM (Part 1 of 2), Dr. Janakarajan Ramkumar YouTube
  2. Lecture 24, On-machine Sensing in MAM (Part 2 of 2), Dr. Janakarajan Ramkumar YouTube
  3. Lecture 25, In-situ Control Systems, Dr. Janakarajan Ramkumar YouTube

Week 08

  1. Lecture 26, Additive Manufacturing of Metal Matrix Composites (Part 1 of 4), Dr. Janakarajan Ramkumar YouTube
  2. Lecture 27, Additive Manufacturing of Metal Matrix Composites (Part 2 of 4), Dr. Janakarajan Ramkumar YouTube
  3. Lecture 28, Additive Manufacturing of Metal Matrix Composites (Part 3 of 4), Dr. Janakarajan Ramkumar YouTube
  4. Lecture 29, Additive Manufacturing of Metal Matrix Composites (Part 4 of 4), Dr. Janakarajan Ramkumar YouTube

Week 09

  1. Lecture 30, Reverse Engineering in MAM (Part 1 of 2), Dr. Amandeep Singh YouTube
  2. Lecture 31, Reverse Engineering in MAM (Part 2 of 2), Dr. Amandeep Singh YouTube
  3. Lecture 32, Reverse Engineering, Laboratory Demonstration (Part 1 of 2), Dr. Amandeep Singh YouTube
  4. Lecture 33, Reverse Engineering, Laboratory Demonstration (Part 2 of 2), Dr. Amandeep Singh YouTube

Week 10

  1. Lectures 34, CAD and Topology Optimization, Laboratory Demonstration 1, Dr. Amandeep Singh YouTube
  2. Lectures 35, CAD and Topology Optimization, Laboratory Demonstration 2, Dr. Amandeep Singh YouTube
  3. Lectures 36, Non-Destructive Testing (Part 1 of 2), Dr. Amandeep Singh YouTube
  4. Lectures 37, Non-Destructive Testing (Part 2 of 2), Dr. Amandeep Singh YouTube

Week 11

  1. Lecture 38, Sustainability in MAM (Part 1 of 3), Dr. Amandeep Singh YouTube
  2. Lecture 39, Sustainability in MAM (Part 2 of 3), Dr. Amandeep Singh YouTube
  3. Lecture 40, Sustainability in MAM (Part 3 of 3), Dr. Amandeep Singh YouTube
  4. Lecture 41, Metal 3D Printing, Laboratory Demonstration 1, Dr. Amandeep Singh YouTube
  5. Lecture 42, Metal 3D Printing, Laboratory Demonstration 2, Dr. Amandeep Singh YouTube

Week 12

  1. Lecture 43, Safety in MAM, Dr. Amandeep Singh YouTube
  2. Lecture 44, Costing in MAM (Part 1 of 3), Dr. Amandeep Singh YouTube
  3. Lecture 45, Costing in MAM (Part 2 of 3), Dr. Amandeep Singh YouTube
  4. Lecture 46, Costing in MAM (Part 3 of 3), Dr. Amandeep Singh YouTube
  5. Lecture 47, Industry 4.0 and MAM, Dr. Amandeep Singh YouTube

Syllabus and materials

At NPTEL, as the course publishes them.

Credits and licence

Institution
IIT Kanpur
Department
Mechanical Engineering
Taught by
Prof. Janakranjan Ramkumar, Prof. Amandeep Singh Oberoi
Level
Undergraduate
Language
English
Subjects
Engineering
Source
NPTEL
Licence
CC BY-NC-SA, as NPTEL states it. Non-commercial use only. NPTEL's terms
Attribution
NPTEL states: "Distributed under Creative Commons Attribution-ShareAlike / CC BY - NC - SA", beside a BY-NC-SA badge.
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