7.1.2: Mining, Processing, and Generating Electricity

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    7.1.2: Mining, Processing, and Generating Electricity

     

    Mining, Extraction, and Energy Production

    Before fossil fuels can be used, they must be extracted from the Earth. The extraction method depends on the type and location of the fossil fuel. Coal is mined from rock layers, whereas oil and natural gas are obtained through drilling. Once extracted, fossil fuels are transported and used to generate electricity, power vehicles, heat buildings, and manufacture a variety of products.

    Coal

    Coal Mining

    Coal is extracted using two general methods: surface mining and subsurface mining.

    Surface mining is used when coal deposits are located near the Earth's surface. Large machines remove soil and rock, known as overburden, to expose coal seams (figure \(\PageIndex{a}\)).

    Two common forms of surface mining are:

    • Strip mining, in which overburden is removed in successive strips to expose and extract coal.
    • Mountaintop removal, in which explosives are used to remove the top of a mountain and expose the entire coal seam at once.Much of the removed overburden is deposited in nearby valleys, creating valley fills that can bury streams and alter watershed drainage patterns (figure \(\PageIndex{b}\)).

    Surface mining is generally less expensive than underground mining but can dramatically alter landscapes, destroy habitat, and increase erosion.

    Open-pit mine exposes layered earth, with large machinery used to extract resources.Figure \(\PageIndex{a}\): Garzweiler surface mine, Germany. Image by Raimond Spekking / CC BY-SA 4.0 (via Wikimedia Commons)
    Mountaintop removal mining removes overburden, dumping it in nearby valleys to expose coal seams."The barren flattened landscape of a mountaintop removal site
    Figure \(\PageIndex{b}\): Left: Mountaintop removal uses explosives to loosen overburden at the top of a mountain, which is then displaced into a nearby valley (valley fill). The underlying coal seam is then extracted. A sediment pond collects soil that erodes from the valley fill. Image by EPA(opens in new window) (public domain). Right: A mountaintop removal site. Image by JW Randolph(opens in new window) (public domain)

    Subsurface mining (deep mining) is used when coal deposits are buried deeper underground. Miners access coal through tunnels and shafts that may extend hundreds or thousands of meters below the surface.

    Although subsurface mining disturbs less land at the surface, it presents safety risks for miners and can cause land subsidence when underground tunnels collapse (figure \(\PageIndex{c}\)). 

    Underground coal mine with shafts and tunnels, and surface coal piles above.
    Figure \(\PageIndex{c}\): Subsurface mining involves digging tunnels to access coal deposits that are deep underground. Image by EIA(opens in new window) [National Energy Education Development Project] (public domain)

    Coal Processing and Transportation

    After mining, coal is cleaned and processed to remove rock, sulfur, and other impurities. This improves its heating value and reduces some emissions during combustion.

    Coal is then transported to power plants, primarily by rail but also by truck, barge, or ship (figure \(\PageIndex{e}\)). Because transportation can be costly, many coal-fired power plants are located near major coal-producing regions.

    Cars of a train filled with coal in the form of black chunks
    Figure \(\PageIndex{e}\): A freight train loaded with coal briquettes, formed from compressed coal dust, in Morwell, Victoria, Australia. Image and caption (modified) by CSIRO (opens in new window)(CC-BY(opens in new window)).

    Generating Electricity from Coal

    Most coal is used to generate electricity. At a coal-fired power plant, coal is pulverized into a fine powder and burned in a furnace (figure \(\PageIndex{f}\)).  The heat converts water into high-pressure steam, which spins a turbine connected to an electrical generator.

    This process converts:

    Chemical Energy → Thermal Energy → Mechanical Energy → Electrical Energy

    After passing through the turbine, the steam is cooled, condensed back into water, and reused. Cooling water is commonly withdrawn from nearby rivers, lakes, or oceans.

    The cooling water is generally returned to its source at a higher temperature than when it was withdrawn, a form of thermal pollution that can affect aquatic ecosystems.

    As of 2026, there is only 1 coal power plant in California, the Argus Cogeneration Plant that is capable of generating 63 MW. It is located northeast of Los Angeles. 

    Smoke released from a brown, metal coal power plant on a hillCoal burns to make steam, spinning a turbine to generate electricity.
    Figure \(\PageIndex{f}\): Left: Coal power plant in Helper, Utah. Right: Diagram of a typical steam-cycle coal power plant (proceeding from left to right). Coal enters the boiler (furnace), where it is burned. This boils water, producing steam. The steam turns a turbine, powering a generator. The resultant electricity is passed through a transformer (which changes the voltage) and is then sent through transmission lines. The steam cools and condenses back to liquid water in the condenser. This is facilitator by cooling water from a nearby river. Right image by Tennessee Valley Authority(opens in new window) (public domain).

    This video shows how heat energy can be used to generate electricity. 

     

    Oil and Natural Gas

    Conventional Oil and Natural Gas Extraction

    Conventional oil and natural gas are extracted by drilling wells into underground reservoirs where fossil fuels have accumulated beneath a trap.

     In many conventional reservoirs, natural gas accumulates above oil because it is less dense. However, some reservoirs contain mainly oil or mainly natural gas.

    When a new well is drilled, natural underground pressure may initially force oil and gas to the surface. As pressure declines, water or gas may be injected into the reservoir to increase recovery. Additional techniques, such as steam or carbon dioxide injection, can further improve extraction from older wells.

    Oil and natural gas are produced from both:

    • Onshore wells located on land  (figure \(\PageIndex{g}\))
    • Offshore wells located beneath the ocean floor (figure \(\PageIndex{h}\))

    Modern offshore drilling platforms can operate in water more than a mile deep.

    Water is injected to increase oil flow, while oil rises through a production well.
    Figure \(\PageIndex{g}\): Injection wells transfer water, carbon dioxide, or other substances to an oil deposit increase pressure or change the oil's properties, facilitating extraction. On the right is the production well, through which extracted oil flows. This is facilitated by an injection well for enhanced recovery. On the left is an injection well for disposal through with waste water (produced water) is stored underground. Several confining formations trap substances underground. Closer to the top is the base of underground sources of drinking water, meaning that all drinking water is extracted from above this point. Image by Government Accountability Office(opens in new window) (public domain).
    Four red pillars support a platform that emerges from the ocean, supporting offshore drilling
    Figure \(\PageIndex{h}\): A platform for offshore oil drilling. Image by Pixabay.com(opens in new window) [Pixabay] (Pixabay license(opens in new window)).

    Hydraulic Fracturing (Fracking)

    Some fossil fuels occur in dense rock formations that do not allow oil or natural gas to flow easily. These resources can be extracted using hydraulic fracturing, commonly called fracking (figure \(\PageIndex{i}\)). 

    Fracking involves several steps:

    1. A well is drilled vertically and then horizontally through the oil- or gas-bearing rock layer.
    2. Steel casing and cement are installed to help isolate the well from surrounding rock layers and groundwater.
    3. Small perforating charges create openings in the casing.
    4. A mixture of water, sand, and chemical additives is injected into the well at very high pressure.
    5. The pressure fractures the rock, creating pathways for oil and natural gas to move through the formation.
    6. Sand, called proppant, helps keep the fractures open after the pressure is released.
    7. Oil and natural gas flow through the fractures and into the well, where they are brought to the surface.

     

    Fracking has greatly increased oil and natural gas production, particularly from shale formations. However, the process requires large amounts of water and generates wastewater that must be managed carefully. Environmental concerns include habitat disturbance, methane leakage, groundwater contamination from improperly constructed wells or wastewater handling, and induced earthquakes associated primarily with deep wastewater injection.

    Fracking can affect groundwater and may trigger small earthquakes in nearby rock layers.Section of the Earth with five steps in the fracking process
    Figure \(\PageIndex{i}\): Two diagrams of fracking. Water is mixed with sand and chemicals and then injected into shale trapping tight oil and natural gas or tight sand. This flushes fossil fuels from the fissures that were previously created by explosives. Top: This section shows four underground layers. From top to bottom, they are the shallow aquifer, aquiclude (impermeable layer), deep aquifer, and another aquiclude. Fracking fluid is injected underground through a well surrounded by casing into the gas-bearing formation. Methane (red arrows) might escape from hydraulic fractures in this formation. Additionally, when the fractures intersect with a pre-existing fault, induced seismicity (earthquakes) is possible. Aboveground, fracking fluid is stored in wastewater ponds. Blue arrows and question marks indicate places where toxic wastewater may escape and contaminate groundwater such as from storage containers, wastewater ponds, casing, or faults. Bottom: Proper treatment and disposal of the wastewater is needed to limit environmental impact. 1: Water is acquired. 2: Chemicals are mixed. 3: Fracking fluid is injected into the well. Here, natural gas flows from fissures into the well. 4: Fracking results in flowback and produced water (wastewater). 5: Wastewater undergoes treatment and disposal. Bottom image by USGS(opens in new window) (public domain).

     

    Unconventional Oil Resources

    Other unconventional fossil fuel resources require additional processing before use.

     

    • Oil sands (also called tar sands) contain bitumen, a dense and highly viscous form of petroleum that must be heated or processed before it can be used.
    • Oil shale contains kerogen, an organic material that can be combusted directly for energy or heated to convert kerogen into liquid and gaseous hydrocarbons.
       (figure \(\PageIndex{j}\)). 
    • Coal-bed methane is natural gas trapped within coal deposits.

    Because these resources require more intensive extraction and processing, they generally have larger environmental footprints than conventional oil and natural gas.

    Yellow equipment underground collects oil shale. The rock layers in the background are layered.
    Figure \(\PageIndex{j}\): Underground mining of oil shale in Estonia.

    Refining Crude Oil

    The oil that comes from the ground, called crude oil, is a mixture of many different hydrocarbons. Before it can be used, it must be separated into useful products at a refinery.

    The most important refining process is fractional distillation (figure \(\PageIndex{k}\)). Crude oil is heated, and its components separate according to their boiling points. 

    The heaviest hydrocarbons remain liquid and collect near the bottom of the distillation column, while lighter hydrocarbons rise higher before condensing.

    This process produces products such as:

    • Gasoline
    • Diesel fuel
    • Jet fuel
    • Heating oil
    • Lubricants
    • Asphalt

    Additional chemical processing can further modify these products to meet consumer demand  (figure \(\PageIndex{l}\).

    A distillation column shows petrochemicals separated by boiling point
    Figure \(\PageIndex{k}\): The process of fractional distillation involves heating crude oil and allowing the components to cool. As they move up the distillation column, they condense at different levels based on their boiling points. The heaviest compounds have the highest boiling points and condense at the bottom of the column while lighter compounds (low boiling point) condense at the top. From lowest to highest boiling point the petrochemicals produced are residual fuel oil (1050 °F), heavy gas oil (650-1050 °F), diesel and heating oil (450-650 °F), kerosene and jet fuel (350-450 °F), naphtha (used to make gasoline, solvents, cleaning solutions, etc.; 185-350 °F), gasoline blending components (85-185 °F), and butane and lighter products (< 85 °F). Image by U.S. Energy Information Administration(opens in new window) (public domain).

    The video below explains the process of fractional distillation. The labeled distillation column at 3:00 shows heated crude oil (400 °C) separating into various petrochemicals. From bottom to top, they are bitumen (> 350 °C), diesel (250-350 °C), kerosene (160-250 °C), naphtha (70-160 °C), petrol (20-70 °C), and gas (< 20 °C).

     

    Colored bands filling a barrel of oil are scaled to represent gallons of each product made from it.
    Figure \(\PageIndex{l}\): Main products (measured in gallons) made from a barrel of crude oil in 2019. These include residual fuel oil (0.9 gallons), hydrocarbon gas (1.5), other products (6.0), jet fuel (4.4), distillate (12.5), and gasoline (19.4). Note: A 42-gallon (U.S.) barrel of crude oil yields about 45 gallons of petroleum products because of refinery processing gain. The sum of the product amounts in the image may not equal 45 because of independent rounding. Image by EIA(opens in new window) (public domain).

    Transporting Oil and Natural Gas

    After extraction and refining, oil and natural gas are transported through extensive pipeline networks (figure \(\PageIndex{m}\)). Crude oil is transported to refineries, while refined fuels are distributed to storage facilities, airports, industries, and gas stations.

    Natural gas is transported primarily through high-pressure pipelines that connect production areas with homes, businesses, and power plants. 

    The United States has an extensive network of interstate and intrastate natural gas pipelines.

    Soil is displaced, and a thick, pale blue tube (the Dakota Access Pipeline) is assembled.
    Figure \(\PageIndex{m}\): Construction of the controversial Dakota Access Pipeline, which stretches from North Dakota to Illinois. The pictured portion of the pipeline is in Central Iowa. You can learn more about the 2016 protests against this pipeline here.(opens in new window) Image by Dakota Access Pipe Line(opens in new window) (CC-BY(opens in new window)).

    Generating Electricity from Natural Gas (Fossil Gas, or Methane Gas) 

    Natural gas (Fossil gas) is one of the most widely used fuels for electricity generation. 

    In a natural gas power plant, methane and compressed air are mixed in the combustion chamber and burned. to produce hot gases that spin a turbine connected to a generator (figure \(\PageIndex{n}\)). Some power plants also capture waste heat to produce additional steam and electricity, increasing efficiency. 

    Compared with coal, natural gas generally produces:

    • Less carbon dioxide per unit of electricity
    • Lower emissions of sulfur dioxide and particulate matter
    • Greater flexibility for meeting changes in electricity demand

    However, methane leakage during production and transportation can reduce some of these climate advantages because methane is a powerful greenhouse gas.

    A combustion chamber and turbine. Oil and natural gas lines feed the combustion chamber.
    Figure \(\PageIndex{n}\): This combustion chamber burns either natural gas or oil. Fuel flows through a natural gas line or from oil storage into the combustion chamber. Air passes through the air intake and is compressed in the compressor. Natural gas and compressed air are mixed with compressed air in the combustion chamber and burned. High-pressure combustion gases spin the turbine, which drives the generator. The resultant electric current is then passed through a transformer, which alters voltage. Image and caption (modified) by Tennessee Valley Authority(opens in new window) (public domain).

    Although fossil fuels have fueled industrial development and modern societies, their extraction, transportation, and combustion can affect ecosystems and human health. Mining can alter landscapes and habitats, drilling can contaminate water and cause spills, and burning fossil fuels releases carbon dioxide and other pollutants that contribute to climate change and air pollution. These human health and environmental impacts must be weighed against the energy benefits provided by fossil fuels.

     

    Attributions

    This page was heavily revised and rewritten by Erin Rempala and contains adapted content from content originally authored by Melissa Ha and Rachel Schleiger and is licensed CC BY-NC-SA 4.0. 

    Modified by Melissa Ha from the following sources:


    This page titled 7.1.2: Mining, Processing, and Generating Electricity was last modified on Fri, 11 Sep 2026 17:14:34 GMT and is shared under a CC BY-NC-SA 4.0 license and was authored, remixed, and/or curated by Melissa Ha and Rachel Schleiger (ASCCC Open Educational Resources Initiative) .